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Assignment Task :
Assessment brief
This assignment requires you to demonstrate an appreciation of the key areas of manufacturing technology covered in the module including material selection, manufacturing methods, automation and CAD/CAM. In this work, you are required to show how these areas are all linked together in the process of design and manufacture of a specific product or component.
Your group case study work will have been assessed giving 20% of total marks, and the remaining 80% will be from this assignment.
Question 1
Using a systematic approach (e.g. one used during the module or similar), choose and justify a suitable material(s) for your chosen component. In your analysis, you need to show how you arrived at this choice and why you excluded any other materials. What would be the most suitable primary manufacturing processes for this item and why? In arriving at your choice of the primary process, you should support your answer through the consideration of manufacturing process selection factors (e.g. material type, product shape, economics, etc.)
Question 2
It is likely that some CAD/CAM applications will have been used in the design and manufacture of the product you have chosen. Such applications include CAD analysis/testing, CADCAM for prototype development and manufacture, mould design, CAM machining, etc.
Identify and discuss 3 such applications in the context of your product and the benefits you would obtain from each of these applications. For example, would you use computer aided design analysis on your component? If so, what properties or aspects would you analyze and why? [25 marks]
Question 3
Determine the manufacturing route of your component from raw material stage to fully finished form in line with your primary process identified above using a block diagram or a flow chart to support your answer. Identify what steps along the manufacturing route you would automate and why? What type of automation facility or machinery (e.g. robot/type of robot, conveyors…etc.) would you employ along these steps and why? [25 marks]
In terms of the length of your answers, you are advised NOT to exceed 4000 words in total (excluding table of contents, diagrams, figures, reference list, appendices, etc). A gross violation of the advised word count is likely to lead to loss of marks from those normally allocated for the ‘presentation’ aspects of your work. A penalty of 1% will be deducted for every 100 words over the limit. As a guideline, you might consider the following word counts for each of the questions:
Marking guidelines
Q1
Evaluate and compare various candidate materials, showing reasoning behind processing of narrowing down material list. Systematic and logical thought is shown, with justification of final material choice.
Evaluate and compare various primary manufacturing processes to choose most suitable primary manufacturing process. Reasoning must be supported by use of selection factors (such as material type, product shape, and economics).
Q2
Evaluation of product design and manufacture, showing clear reasoning why certain CAD/CAM applications would be used
Identify and discuss the benefits of using these CAD/CAM applications. A discussion of what properties or manufacturing aspects would be analysed and the reasoning behind why they would be analysed
Q3 Clear representation of manufacturing route, taking into account raw material extraction to final produced product.
Clear reasoning shown in decision to automate certain sections along product life.
Analysis of which types of automation or machinery and reasoning shown behind assigning specific automation type to that particular section of product life.
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